Effective production planning and costs calculating for TOOL SHOPS
When others admire your modern tooling centres, they might be under the impression that you are filthy rich. But we know the truth about the huge labour costs, leasing instalments and tools. Sometimes efficiency of just 4-5% higher than your competitors decides that the business is worth doing and you don’t pay into it.
Together with the gems among Polish tool shops, we developed a production management system, which can get your company to the same great level as your tools, within just a few days and for a fraction of the costs of implementation of ERP. On one hand, we focused on controlling hundreds of components you have, on the other, we would like to give you hard proof data on products profitability and calculation.
In your industry trusted us and brought in their know-how, helping to develop the software to suit ideally your needs:
- all type of tool shops
- with 8 to 80 employees hired, providing service for clients in the whole Europe
- from such simple products as drills, through all types of plates, electrodes
- to injection forms, consisting of more then 1000 elements
You can find easily where the production of a particular tool got stuck and make necessary changes
The employees register their real-time progress at the production hall, and you can see with just one click, thanks to smart filters settings the stage of production of tens and hundreds of elements, which are components of a given produced tool. Quick overview of the order’s progress.
You can make real-time changes in the sequence of operations from any place in the world and those changes will be displayed straight away in your production hall and visible to your employees. What’s more, it is easy and intuitive, so within a few hours you will be able to find your way around better, then in MS Excel, with the great advantage of Prodio being always up to date with real production data.
Stop wasting time on typing data into Excel and monitor the time used for production.
If you don’t copy data from work cards and type it into Excel daily, you might not have the chance to catch up, and that delay can cause chaos and prevent a real-time reaction.
In Prodio with one click of the magnifier tool on the list of orders, you can see clearly how long a particular operation took and how it corresponds with the preliminary time set for the project. This function can be also used for motivating employees, as when they see their real work progress they can work harder to fit in a set time to earn their bonus – LINK.
Quickly add component elements, your constructor will complete the technology – and your account for his work
When you add a new product to the majority of production management systems you have to divide it straight away into components and set technology – IT IS IMPOSSIBLE TO DO IN PER UNIT PRODUCTION. Practically speaking it takes a long time to change a customer’s request into a specific product consisting of different parts. In Prodio without any problem, you can add component elements in the latter stages and complete technology and documentation – you can even – add up/change the structure during the production process (as the practice often dictates what and how is it going to be processed first). What’s more, if you treat “Technology Preparation” as one of the operations in the technological sequence, you will be able to account for technologists/programmers working time, and workers at the first machine will know whether they can proceed with their work as the documentation is ready. Learn how to make communication a the production hall better with operation predecessors
Short-list with other suggested settings and useful tricks in production management:
What is best to write down and set as “product” in Prodio:
As mentioned in the Tips section – the best way is to write the component element as a product and a completed product as the external order number. When you also register the assembly and mounting times, it is worth writing the main element apart from the list of elements.
Production plan – what can you set as machines/operations?
It is very important to divide to desktop panels (ex. every department can see its machines/operations) constructors/ programmers as separate machines. You can also add as machines the main providers in co-operation – it will be clear where the product got stuck when it’s not in-house.
Additional boxes worth adding for your branch:
Link to documentation in LAN network – if you have many large files and tons of documentation, you don’t wish to upload it to the cloud for safety reasons.
Additional TAG-s at the production hall and in the product categories
Types of mount/ processing. Names of larger component elements.
Frequently asked questions in TOOL SHOPS industry
Is it possible that a few employees/ workshops will prepare one element for a few days?
Yes, it is. Their working time will add on and sum up. It is a very interesting solution regarding night shifts, when machine can work by itself and it can be clocked on as ex. “Automate” employee – see more
Is it possible to somehow include operations in the co-operation?
Yes, it is. Many of our Clients create additional panels named ex. Co-operation, where particular providers are set as machines. Read more
Is it possible to put data for analyses MS Excel file?
Yes, it is. You can put all production history to one clear xls file, designed to simplify storaging all analyse data.
How to set work, when an employee goes home and machine is still working?
You can create an employee named automated and once the person finishes their work, simply clock in “Automate” to continue working.