Shop floor control software for small manufacturers
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Shop Floor Control Software Features
In manufacturing, your money is made on the shop floor. That is why real-time availability of every detail involved in the entire manufacturing operation is crucial to your manufacturing business’s success and profitability. Total shop floor control is the foundation upon which Prodio is developed.
Prodio manufacturing software helps you to:
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Assign tasks and track time and resources spent. Through an accessible online template, workers register the start / the end of an operation, indicate progress, and add additional comments. You can use the equipment you already have on the shop floor and choose how you wish to identify workers: simple PIN codes, printed cards with QR codes, or RFID key-fobs.
Prodio manufacturing software helps you to:
With Prodio shop floor management software, communication between managers and employees doesn’t have to be messy or complicated. Business manufacturing software creates a transparent and open communication channel between the factory floor and the office. Working in such a shop floor environment is easy, as all tasks are clearly communicated.
Prodio manufacturing software helps you to:
Ready to control your shop floor?
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Since 2016 we have registered millions of manufacturing operations and helped people all over the world.
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Shop floor control system to manage production in machining / CNC manufacturing business
Get a live floor-level production status overview in one intuitive manufacturing software for small cardboard packaging companies.
Smart shop floor control software to manage hundreds of customized production orders in printing houses/advertising agencies.
“Must-have tool for a small company”
“Reduces chaos and costs”
“Unbelievably easy and fast to set up”
Production control software for hop floors producing machines / industrial installation systems and steel constructions.
Effective production control and cost calculating for tool shops.
Simple shop floor management software for injection moulding industry – plastic and synthetics material production.
“Can’t live without it”
“My shop floor workers love it”
“Gave me back so much time”
Easy to use control software for door manufacturers, furniture fronts producers and other woodwork manufacturers.
Simple shop floor control software to manage production in stonemason workshops
Shop floor control software to manage the production of elastomer goods.
Ready to use in less than 15 minutes
Self on-boarding is a piece of cake. Our user-friendly wizard will guide you step by step, so you can set up an account by yourself in no time, without any specialized IT knowledge.
It's not a secret that traditional solutions take months to implement. But fear not! With Prodio you are up and running in a matter of minutes.
Friendly support team waiting to assist you
Our lovely customer support will answer any questions you might have and help you to set things up. If you prefer a more hands-on approach, you can arrange a demo presentation and a dedicated onboarding team will show you how everything works. We do not charge any setup fees.
World class security and privacy standards
Your data is safeguarded in the top-level server centre, your connection is encrypted, and we use high physical, procedural, and technical security measures.
Shop floor control is a system with methods and tools used to track, schedule, and report the work progress in a manufacturing unit.
The better the shop floor control, the better the inventory and production operations control and the better is workers’ productivity. Therefore, the performance of a manufacturing company varies directly in proportion to the shop floor control.
That’s why shop floor control is crucial for any manufacturing, assembling or processing business. It helps you to see what is happening in real time. Nowadays, manufacturing is changing, and there are many moving parts between workers’ mistakes. Without proper planning, mistakes are bound to happen. Therefore, the main task of shop floor management is to sustainably increase the efficiency and quality of production processes.
The shop floor management system cooperates in three phases: order release, order scheduling, and order progress.
The first phase – order release – relates mainly to shop floor planning and resource management. First, managers check which resources are available at a given time, including raw materials, machinery, and labour. Then, each time a new order is released into the queue, this information is automatically updated to give a more relevant picture of what is happening on the floor.
Phase two – order scheduling – is connected with the ability to track orders in real-time and rearrange production to suit present conditions. Improving production agility in a small company maximises efficiency and gives you an edge over your competitors.
The longest of the three phases, the order progress phase, benefits from real-time shop floor tracking capabilities. Life is easier when you can check order and resource status. Shop floor management in a manufacturing company is never as straightforward in real life as on paper. Raw materials management, machine breakdowns, staff shortages, and countless variables make the work environment dynamic and influence the overall efficiency of business operations.
The main objectives of the shop floor management system are:
Shop floor control software fosters regular, timely, and seamless communication between shop floor managers and workers. Thanks to that, shop floor activities can run smoothly.
Modern shop floor management software strives to boost the productivity and morale of employees across the organisation. Operations can be standardised according to industry best practices to increase production efficiency. Loopholes or weak points in the production process can be quickly identified, mistakes avoided, and problems solved immediately. Manufacturing costs can be reduced instantly.
These are the essential benefits of shop floor control software:
Other vital key features include:
There are different shop floor solutions, as manufacturing control is vital to any successful business. It helps ensure that all aspects of the production process run smoothly and efficiently. The best shop floor solutions will help enterprises maximize their production outputs while minimizing waste and errors.
Many software solutions focus on production monitoring, and even some ERP software modules offer such features.
Effective shop floor control systems involve careful planning, implementation, and maintenance to ensure that all processes operate as planned. High-quality solutions can provide flexible scheduling, quality assurance, real-time tracking capabilities, inventory management and other features designed to optimize production performance. Such solutions should also be scalable to grow alongside any business’s increasing demands.
Shop floor control is integral to any manufacturing process, enabling factories to monitor and manage their production better. For a shop floor to be successful, however, it must be implemented correctly.
The time it takes for an effective shop floor control system to be put in place can vary depending on the complexity of the factory. A small business with a single production line might take as little as one or two days, while more extensive operations with multiple lines could take weeks or months to implement.
In all cases, setting up shop floor control requires careful planning ahead of time. This includes identifying which areas need monitoring and ensuring data is captured accurately from each part of the process. The choice of technology used also plays an essential role in ensuring the system is set up smoothly and quickly for maximum efficiency and productivity once operational.
Ready to control your shop floor?
*No credit card required